The bone crusher machine is a high-efficiency meat processing equipment specifically designed for crushing animal bones. It is suitable for processing various dry and fresh bones, including beef, pork, lamb, donkey, and fish bones.
Featuring a shear-type crushing mechanism with adjustable crushing range, the equipment controls output particle size between 4–50mm. Screen mesh aperture can be customized from 5–100mm to meet diverse processing requirements.
Depending on the model, processing capacity ranges from 80–4000 kg/h. It finds extensive application in bone broth ingredient processing, bone meal production, bone glue extraction, bone peptide extraction, pet food manufacturing, and seasoning production.
Featuring a compact structure, stable operation, high output, and uniform particle size, it serves as an indispensable piece of equipment in modern food processing and the bioproducts industry.
Applications of the bone crusher machine
- Food processing industry: used for processing raw bone materials in sausages, ham sausages, luncheon meat, meatballs, frozen foods, etc.
- Bone broth and bone products industry: suitable for bone broth ingredients, bone marrow extraction, bone glue, bone peptides, and chondroitin processing.
- Seasonings and compound ingredients industry: used in savory flavorings, compound seasonings, and catering ingredient production.
- Pet food industry: used for crushing pet food and frozen meat and bone materials.
- Biological products industry: used for processing biological products such as bone meal and bone marrow extracts.
Poultry bone crusher machine advantages
- Features an optimized shear-type cutterhead structure that effectively distributes cutting forces, enhancing shearing efficiency and impact resistance.
- Delivers high pulverization efficiency with uniform and stable particle sizes, meeting the demands of large-scale continuous production.
- Replaceable screen mesh sizes allow adjustable pulverization fineness to accommodate varying product processing standards.
- Cutters are crafted from premium alloy steel with specialized heat treatment, ensuring exceptional wear resistance and extended service life.
- The motor incorporates overload protection, while the feeding system features interlocking power supply design to ensure operational safety.
- The compact machine structure operates smoothly at low temperatures, minimizes material buildup, and facilitates easy maintenance and cleaning.
Specifications of bone breaking machine
| Modelo | Feeding Size (mm) | Fineness (mm) | Capacidade (kg/h) | Potência (kW) | Tensão | Screen Aperture (mm) | Peso (kg) | Tamanho (mm) |
|---|---|---|---|---|---|---|---|---|
| TZ-300 | 310×210 | 4–50 | 80–200 | 5.5 | 380 V | 5–80 | 340 | 1250×730×1150 |
| TZ-400 | 420×230 | 4–50 | 150–400 | 7.5 | 380 V | 5–80 | 420 | 1350×860×1200 |
| TZ-500 | 520×250 | 4–50 | 200–600 | 11 | 380 V | 5–100 | 600 | 1500×980×1450 |
| TZ-600 | 620×320 | 4–50 | 300–900 | 15 | 380 V | 5–100 | 800 | 1600×1100×1550 |
| TZ-800 | 820×650 | 4–50 | 800–2500 | 30 | 380 V | 5–100 | 2000 | 1750×1350×1550 |
| TZ-1000 | 1100×800 | 4–50 | 1000–4000 | 45 | 380 V | 5–100 | 3800 | 1900×1500×1700 |
How does the bone crusher machine work?
Main structural components
- Feed inlet and feed chamber
- Shear-type cutting system
- Screen assembly
- Motor and drive system
- Pulley and flywheel
- Main frame structure
Princípio de funcionamento
Material enters the grinding chamber through the feed inlet and is pulverized by the shearing and impact forces generated by high-speed rotating blades. The pulverized material passes through the screen, where particle size is controlled to achieve uniform grinding results.
Installation and operation instructions
- Connect the power supply correctly. Before starting, manually rotate the flywheel to check for foreign objects.
- Perform an idle run to verify the cutting tool rotation direction. If rotating in reverse, adjust the sequence of the three-phase power cables.
- After a 3-minute idle run confirms normal operation, proceed with material feeding for production.
- Do not feed iron pieces or other extremely hard foreign objects.
- Immediately stop the machine and inspect if abnormal noises occur.
- It is recommended to install the equipment in an independent, well-ventilated area.
Maintenance of bone grinder machine
- Regularly inspect the tool bolts. Re-tighten them after one week of new machine operation.
- Lubricate the bearings with grease every 20 days to maintain proper lubrication.
- Regularly check the sharpness of the tools to prevent dull blades from damaging other components.
- Clear residual material from the chamber before startup to reduce initial load.
- Periodically check belt tension and adjust motor position as needed.
- Maintain a cutting tool clearance of 0.5–0.8mm during replacement.
Proper maintenance effectively extends equipment lifespan and enhances production stability.
In addition to bone crusher machines, we offer a range of meat processing equipment, such as automatic meat grinders and meatball making machines, enabling the creation of a complete meat processing production line.
Contact us for configuration proposals and quotations to customize efficient, reliable, and professional meat processing solutions tailored to your needs.