The automatic vegetable dicing machine is designed with composite knives to achieve precise molding of root vegetables (potatoes, carrots, bamboo shoots, etc.) ±0.1mm grade cubes/rectangles.
It can realize a super high capacity of 2000kg/h, and produce finished products with a smooth cutting surface and a high molding rate. The body is made of aluminum-magnesium alloy and food-grade stainless steel, which is not only beautiful and corrosion-resistant but also meets the strict hygiene standards.
The cutting size is adjustable from 3-100mm. Whether it is used in quick-freezing, dehydrating or marinating production line, it brings more stable and high-yield dicing solution for your factory by virtue of low energy consumption, high efficiency and easy operation.
Parameters of vegetable cutting machine
- Производственная мощность: 1000 кг/ч
- Модель и мощность двигателя: Y802-4, 380 В/0,75 кВт.
- Размеры: 710X 660X 1085 мм (длина х ширина х высота)
- Вес машины: 100 кг
- Cut vegetable specifications: cut cubes or cuboids of 4, 5, 6, 8, 10, 12, and 15mm, or make other sizes of tools according to requirements.
Как работает машина для нарезки овощей?
Structural features
- Frame and shell: made of aluminum-magnesium alloy and food-grade stainless steel to ensure corrosion resistance, easy to clean and meet hygiene standards.
- Feeding hopper: slanting mouth design, easy for batch vegetables to be evenly discharged.
- Dial (turntable): combined with dial cover, driven by motor for high speed rotation.
- Vertical cutter assembly: fixedly mounted inside the casing, used to cut vegetables into thin slices along the radial direction.
- Disc cutter: fitted with a number of round steel wires, used to cut thin slices into uniform strips.
- Horizontal cutter assembly: placed horizontally underneath the dial to cut vegetable strips into desired dices or cubes.
- Transmission system: motor + belt (or gear) + dial shaft, providing rotating power.
- Electric control system: contains start-stop button, emergency stop switch and optional stepless speed control.
Working principle(five steps)
- Vegetables are slid from the feed hopper into a rotating dial, which uniformly orientates the vegetables by means of satin grooves or tabs.
- When the dial rotates at high speed, the vegetables cling to the vertical cutter under the effect of centrifugal force and are instantly cut into slices of uniform thickness.
- The slices continue to move on the dial, passing through the disc julienne cutter, where multiple wires simultaneously split the slices into equal width strips.
- Strips of vegetables fall into the transverse cutter area by gravity or guiding device and are cut off by the transverse cutter, resulting in uniformly sized diced or rectangular pieces.
- The diced vegetables are automatically discharged from the end of the machine and can be directly transferred to the next process (e.g. quick-freezing, dehydrating or marinating).
It is important to note that the material to be cut should be cleaned and mixed before applying the vegetable dicing machine. If the material to be cut is mixed with sand and dirt, the blade edges and blades are easily damaged and dulled. The maximum cutting diameter of the material should not exceed 80mm.
Vegetable dicing machine highlight advantages
- The composite tool design realizes the three-stage processing of “vertical knife→shredding→horizontal knife”, which can be completed at one time, without the need of several times of overfeeding.
- Smooth cutting surface, uniform size of cubes/rectangles, high yield, meet the requirements of subsequent processes such as quick-freezing, dehydrating and marinating.
- Motor directly drives dial + knife set, low energy consumption, stable speed, cutting efficiency can reach thousands of kilograms/hour.
- The vegetable dicing machine body, feeding hopper, and all contact parts are made of aluminum-magnesium alloy and stainless steel, corrosion-resistant, easy to clean, and in line with health standards.
- Compact structure, fast disassembly and assembly, speed regulation and knife change without professional tools, low daily maintenance costs.
Анализ неисправностей и устранение неполадок
| Явление неисправности | Анализ причин | Метод исключения |
| Низкая эффективность работы овощерезки | Ordinary V-belt is loose and slippery at work. | Tighten common V-band. |
| Материал не падает | 1. Расстояние между кромкой ножа гребенки и дистанционным кольцом слишком велико. 2. Slice thickness is too thick. | 1. Отрегулируйте положение гребенки так, чтобы она находилась близко к поверхности сепараторного кольца. 2. Отрегулируйте толщину ломтика так, чтобы толщина ломтика соответствовала положению гребенки. |
| Материал не разрезается | 1. Направление вращения диска не соответствует указанному.
2. Засор гребенки. 3. Дисковый режущий инструмент расшатался во время работы. 4. Вертикальный нож заблокирован материалом. | 1. Отрегулируйте поворотное колесо по часовой стрелке.
2. Очистите расческу. 3. Крепление комбинации дисковых режущих инструментов. 4. Уберите остатки вертикальным ножом. |
| When cutting fiber materials, there is a constant phenomenon of cutting. | 1. Дисковая фреза не находится в канавке пластины вертикальной фрезы. 2. Serious wear of the disc cutter. | 1. Отрегулируйте комбинацию дисковых режущих инструментов так, чтобы она находилась в пазу пластины примерно на 1 мм. 2. Проверьте, исправен ли круглый резак или серьезно изношен, а затем отшлифуйте или замените его. |
Our vegetable dicing machine has been successfully exported to Botswana, the Philippines, the USA, Mexico, Canada, and other countries. In addition, our factory also provides a full set of fruit and vegetable processing equipment, such as a multi-functional vegetable cutting machine, covering the whole process of washing, cutting, and sterilizing. Welcome to browse our website for more product details, or directly leave a message online, our professional team will recommend the best solution for you!