Food Production Line

Biscuit production line

biscuit production line
biscuit production line

The biscuit production line consists of a blender (dough mixer), a biscuit forming machine, a hot-air rotary roaster, and a packaging machine. The raw materials are firstly seasoned and stirred in a dough mixer, and then subjected to the multi-pass pressing of a biscuit forming machine to prepare raw biscuit embryos. And the raw biscuit embryos are placed in a hot air roaster to be baked. After cooling, they can be packed directly.

working flow of biscuit production line
working flow of biscuit production line

The process of making biscuits:

Preparation of raw materials for making biscuits (stirring, seasoning) – biscuit press and molding – baking – cooling – packaging.

Related machinery and equipment:

Mixer – biscuit forming machine – biscuit roaster machine – packaging machine

 

The steps of the biscuit production line are introduced:

Step 1: Preparation of raw materials (mixer)

Before making biscuits, it is necessary to stir water, flour, milk, eggs, white sugar, and other raw materials in a certain proportion to make dough with a certain toughness. The mixer, also known as the dough mixer, consists mainly of a barrel, a stirring roller, a fuselage, a motor, and a sealing cover. The solid mixing roller is powerful and capable of mixing materials better. The machine can automatically flip 90 degrees for easy to pick out the dough.

Type Output (kg) Time required(min) Voltage (v) Power (kW) Weight (kg) Size

(mm)

TZ-12.5 12.5 3-10 220/380 1.5 100 650*400*730
TZ-25 25 3-10 220/380 1.5 128 685*480*910
TZ-37.5 37.5 3-10 220/380 2.2 175 840*480*910
TZ-50 50 3-10 220 2.2 230 1070*570*1050
380 2.575 275
TZ-75 75 3-10 380 3.75 475 1410*680*1250
TZ-100 100 3-10 380 3.75 490 1520*680*1250
TZ-150 150 3-10 380 6.25 700 1710*730*1400

Step 2: Biscuit pressing and forming (biscuit forming machine)

This machine is the most important machine in the biscuit production line. It is mainly composed of a feeding hopper, a nip roll, a mold roll, a sprinkler box, a conveyor belt, and a fuselage. Place the dough in the hopper of the biscuit molding machine. The material will form a dough cake on the nip roll, and the mold roll and the nip roll will move relative to each other, and the dough cake is pressed into the mold box, and the pattern is printed. The pressed biscuit embryos are automatically released from the mold and transported along with the conveyor belt. This machine does not produce waste, and the biscuits produced are not easily broken and are easily released. Customers can change the mold of the biscuit molding machine according to their own needs and adjust the thickness of the biscuit. The adjustment method is very easy.

Model TZ-C200 TZ-C400 TZ-C600 TZ-C800 TZ-C1000
Capacity 100kg/h 200-250kg/h 400-500kg/h 600-700kg/h 800-1000kg/h
Power 1.5kw 1.5kw 3kw 4.5kw 5.5kw
Voltage 220v/380v

50Hz

380/220v 50Hz 380/220v 50Hz 380/220v 50Hz 380/220v 50Hz
Size of Trays 200*600mm 400*600mm 600*600mm 800*600mm 1000*600mm
Machine Size 1220*600*1280mm 2100*950*1350mm 2100*1150*1350mm 2500*1350*1350mm 2100*1550*1600mm
Weight 400kg 650kg 950kg 1300kg 1500kg

Step 3: Biscuit roast ( Biscuit Roaster Machine)

The biscuit roasting machine is a very important machine in the biscuit production line. It is mainly composed of a baking room, a cart, a rotating device, a heating device and the like. After the biscuits are placed in the baking chamber, they will rotate at a certain speed to ensure uniform heating. Different baking times and temperatures can be set depending on the recipe of the biscuit. After the baking is completed, the machine will automatically alarm, saving effort. The equipment has two heating methods (electric heating and fuel heating), using the principle of hot air convection and hot air circulation, plus water spray heating device, especially suitable for high-quality biscuits, bread, and other baking.

Heating method Electric heating Fuel heating Gas heating Coal heating
Output 50~80kg/h 50~80kg/h 50~80kg/h 50~80kg/h
Capacity 16 layers / 16 plates 16 layers / 16 plates 16 layers / 16 plates 16 layers / 16 plates
Size of the baking pan 600*400mm 600*400mm 600*400mm 600*400mm
Temperature 20~300°C 20~300°C 20~300°C 20~300°C
Voltage 380v 380v/220v 380v/220v 380v/220v
Power 38kw 2.2kw 2.2kw 2.2kw
Size of machine 2100*1600*2500mm 2100*1600*2500mm 2100*1600*2500mm 2100*1600*2500mm
Baking time 12-30min 12-30min 12-30min 12-30min
Weight 1100kg 1100kg 1100kg 1100kg

Step 4: Packaging (biscuit packaging machine)

Horizontal packaging machine can be used for continuous packaging of food and non-food materials. High sensitivity electronic eye positioning accurately so that the packaging machine can be sealed and cut in the exact position. Double inverter control, can work directly after the data is set, no need to debug, no waste packaging film. The device is equipped with a self-diagnostic fault function, and the fault can be directly displayed on the LCD screen for easy maintenance. It can not only be used in the biscuit production line but also used in many different places.

Type TZ-250 TZ-320 TZ-350 TZ-450
Film width  Max.250mm Max. 320mm  Max.350mm Max. 450mm
Bag length 65~190mm or 120~280mm 65-190 or 120-280mm 90-220 or 150-330mm 120~280mm or 65~190mm 150~330mm or 90~220mm 130-450mm
Bag width  30~110mm 50-160mm  50~160mm 50-180mm
Product height  Max.40mm Max.45mm Max.60mm  Max.45mm Max. 60mm Max.70mm
Film roll diameter  Max.320mm Max. 320mm  Max.320mm Max. 320mm
Packing speed  40~230 bags per min 40-230 bags per min  40~230 bags per min 30-180bags/min
Voltage / power  220V,50/60HZ, 2.4KVA 220V,50/60HZ, 2.6KVA  220V,50/60HZ, 2.6KVA 220V,50/60HZ,2.6KVA
Size of machine (L)3920×(W)670×(H)1320mm (L)3770X(W)720X(H)1450mm (L)4020×(W)745×(H)1450mm (L)4020×(W)820×(H)1450
Weight  800Kg 900kg  900Kg 900Kg
mold and end production of biscuit production line
mold and end production of the biscuit production line

Why choose this biscuit production line?

  1. This production line consists of four machines in total. Although the machine is small, the floor space is small, but the functions are complete and cost-saving.
  2. Each machine is made of high quality 304 stainless steel, clean and hygienic.
  3. In addition to the dough mixer, other machines are controlled by electronic intelligence, which is easy to operate and easy to update.
  4. A biscuit molding machine can produce a variety of different shapes of biscuits, and the mold replacement is simple.
  5. Cookie pattern support customization. We will provide customers with reference patterns, but if customers want to design their own patterns, we will also design according to customer requirements.

How to make biscuit?

According to the taste, biscuits can be divided into crisp biscuits and tough biscuits. The main raw material of biscuits is wheat flour, in addition to sugar, starch, oil, dairy, egg, flavor, and leavening agent. The raw materials and auxiliary materials are prepared into a dough by a dough mixer. Then the molding machine presses the dough into a cake blank, and finally baked in an oven to form a crispy and delicious biscuit after cooling.

Video–How to make biscuits by biscuit forming machine: